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Page 8-12 G1000 System Maintenance Manual – Diamond DA40/40F
Revision G 190-00545-01
8.3.3 Autopilot Clutch Overpower Check
NOTE
The GFC 700 uses electronic torque limiting as well as mechanical slip clutches to limit
the maximum servo effort. When the system is on the ground, the electronic torque
limiting is removed, allowing manual checks of the slip-clutch settings.
1. Engage the Autopilot by pressing the AP key on the MFD.
2. Apply force to the control stick to determine if the Autopilot clutches can be overpowered in
pitch and roll. If the Autopilot clutches cannot be overpowered, check the servo clutch torque
settings.
3. Actuate the MEPT switch in the nose down position. This causes an Autopilot disconnect and the
trim will run in the nose down direction.
4. While the trim is running, grasp the aircraft pitch trim wheel and verify that the trim clutch can be
overpowered in both directions.
5. Actuate the MEPT switch in the nose up position Run the trim in the nose up direction and verify
the trim clutch can be overpowered in both directions.
NOTE
If the trim clutch cannot be overpowered, check the trim servo clutch torque setting. See Section 4.10
6. Verify also that the trim wheel moves smoothly in both directions throughout the entire trim
range during MEPT switch operation.
NOTE
If the trim wheel hesitates, this may indicate that the pitch trim clutch is slipping. First verify proper
clutch setting and cable tension. If both clutch setting and cable tension are within tolerance, check
the aircraft pitch trim system for excessive friction.
8.3.4 Manual Electric Trim Speed Check
1. Run the manual electric trim in one direction until it runs against the stop.
2. Using a stop watch or equivalent device, time the trim speed from one end of travel to the
opposite stop. The elapsed time should measure 17 ± 3 seconds for each direction.
8.3.5 Autopilot Operation Checks
1. Engage the Autopilot by pressing the AP key on the MFD. Push the HDG knob in to synchronize
the heading bug to the present aircraft heading on the HSI. Select Heading mode by pressing the
HDG key on the MFD. The command bars should be level and the control stick should be
stationary (very slow movement acceptable, due to the aircraft not being perfectly level).
2. Turn the HDG knob to the left and right and check that the command bars move in the correct
direction and the control stick follows the command bars.
3. Push the CWS button and pull the control stick to the middle of the pitch control range. Release
the CWS button. The Autopilot clutches should re-engage and hold the stick stationary.
4. Holding the control stick lightly, press the NOSE UP key on the MFD twice, to increase the pitch
reference. The command bars should move up 1 degree and the control stick should begin
moving aft. In some aircraft, the down spring may require manual assistance to get aft control
stick movement.
5. Hold the control stick and press the CWS button, re-synchronizing the pitch reference and re-
centering the control stick. Release the CWS button and check that servo clutches re-engage
before releasing the control stick.
- Diamond DA 40 & DA 40 F 1
- PARAGRAPH PAGE 4
- FIGURE PAGE 6
- TABLE PAGE 9
- 1 INTRODUCTION 11
- 1.2 Organization 19
- 1.3.1 Units of Measure 21
- 1.4 Publications 22
- 1.5 Distribution 24
- (Where Applicable) 25
- 2 SYSTEM DESCRIPTION 27
- 2.2 Equipment Descriptions 28
- 2.2.2 GMA 1347 Audio Panel 28
- 2.3.1 KAP 140 AFCS 31
- • Flight Director 34
- • Autopilot 34
- • Manual Electric Trim 34
- • Pitch 37
- • Pitch Trim 37
- • Roll 37
- 2.8 Shield Block Grounds 43
- 2.9 Sensor Installations 43
- 2.10 Block Diagrams 43
- 2.10.1 G1000 & KAP140 43
- 2.10.2 G1000 & GFC700 44
- 3.1.1 AFCS Controls 45
- 3.1.2 GMA 1347 Controls 46
- 3.1.3 FMS Knob 46
- 3.1.4 Softkeys 47
- 3.2 G1000 Operation Modes 47
- 3.2.1 Normal Mode 47
- 3.2.2 Reversionary Mode 48
- Configuration Mismatch 51
- SET>ACTV Softkey 51
- Configuration Correct 51
- 3.3.2 Configuration Prompts 52
- 3.4.2 Software Files 59
- 3.4.3 Configuration Files 60
- GRS Internal Memory 66
- GDC Internal Memory 66
- GDU 104X Software Load 67
- G1000 System Upload Selection 67
- 3.5.1 System Power Up 68
- 3.5.8 Software Check 77
- 3.5.9 TAWS Reactivation 80
- 3.5.11 ESP Reactivation 82
- SYSTEM ID Number Location 85
- 4.2 Servicing Information 94
- 4.2.2 Recommended Tools 95
- 4.3 Maintenance Intervals 96
- G1000 Equipment 96
- 4.4 Visual Inspection 100
- 190-00545-01 Revision G 101
- 4.5 Electrical Bonding Test 103
- 4.5.1 Requirements 103
- 4.5.2 Test Equipment 103
- 4.5.3 Procedure 103
- 4.6.2 Calibration Setup 108
- 4.6.3 Empty Calibration 109
- 4.6.4 5 Gallon Calibration 111
- message 118
- Figure 4-14) 124
- Figure 4-15) 125
- Revision G 190-00545-01 128
- INLET AND 129
- DUCT (REF) 129
- 5 TROUBLESHOOTING 133
- Annunciation Window 134
- Alerts Window 134
- Alerts Softkey Annunciation 134
- System Annunciations 134
- Alert Name Purpose 136
- 5.2 System Annunciations 137
- Calibration): 139
- 5.2.3 ADF/DME Failure 143
- *KAP140 aircraft only 144
- Message Advisory Solution 145
- 5.4 TAWS Troubleshooting 146
- Condition Resolution 149
- 5.5.2 GFC Status Page 150
- SERVO DATA 151
- SLIP CLUTCH TEST RESULTS 151
- 5.5.5.1 Monitor Processor 156
- 5.5.5.2 Control Processor 157
- 5.6.1 Overview 159
- Primary Data Path 160
- Secondary Data Path 160
- Third Data Path 162
- Fourth Data Path 162
- Channel LRU Indicator Status 165
- 5.8 GDU 104X Alerts 175
- 5.8.2 Database Alerts 176
- 5.8.3 Cooling Alerts 177
- 5.8.4 Datacard Alerts 178
- 5.8.5 Key Alerts 178
- 5.8.6 Miscellaneous Alerts 179
- 5.8.7 GMA Common Problems 181
- 5.8.8 GMA Alerts 181
- 5.9 GIA 63 Troubleshooting 182
- 5.9.1 COM 182
- 5.9.2 NAV 182
- 5.9.3 G/S 182
- 5.9.4 GPS 182
- 5.10 GIA Alert Messages 183
- 5.10.1 COM Alerts 183
- 5.10.2 NAV Alerts 184
- 5.10.3 Glideslope Alerts 185
- 5.10.4 GPS Alerts 185
- 5.10.5 GIA Cooling Alerts 186
- 5.11 GEA Troubleshooting 187
- 5.11.1 GEA Common Problems 187
- 5.11.2 GEA Alerts 187
- 5.12 GTX Troubleshooting 187
- 5.12.1 GTX Alerts 187
- 5.13.1 AHRS Common Problems 188
- 5.13.2 GRS Alerts 188
- 5.13.3 GMU Alerts 189
- 5.14.2 GDC Alerts 189
- 5.15.2 GDL 69A Alerts 191
- 5.16 GDL 59 Troubleshooting 191
- 5.16.1 GDL 59 Alerts 191
- 5.17 GSR 56 Troubleshooting 192
- 5.17.1 GSR 56 Alerts 192
- Symptom Recommended Action 193
- Table 5-58 193
- 5.19 ESP Troubleshooting 194
- ___________ 196
- 6.1 GDU 104X MFD & PFD 198
- 6.2 GMA 1347 Audio Panel 198
- 6.5 GTX 33 Transponder 199
- 6.6 GTP 59 OAT Probe 200
- 6.7 GRS 77 AHRS 200
- 6.8 GMU 44 Magnetometer 201
- 6.9 GDL 69A 201
- Replacement: 202
- 3 Screw 1 211-60234-08 205
- 6.14 GA35 GPS/WAAS Antennas 206
- 7.1 GDU 104X MFD & PFD 211
- 7.1.2 GDU Software Loading 213
- 7.1.3 PFD/MFD Testing 213
- 7.2 GMA 1347 Audio Panel 215
- 7.2.2 GMA 1347 Testing 216
- 7.3.2 GIA 63 Testing 220
- • 131.250 MHz 221
- • 131.275 MHz 221
- • 131.300 MHz 221
- • 121.175 MHz 221
- • 121.200 MHz 221
- • 121.190 MHz 222
- • 130.285 MHz 222
- • 131.290 Mhz 222
- 7.4.2 GEA 71 Testing 225
- 7.5 GTX 33 Transponder 227
- 7.5.3 GTX 33 Testing 228
- 7.6.2 GDC 74A Testing 230
- 7.6.3 Airspeed Test 231
- 7.6.5 OAT Probe Check 232
- Procedure B: 234
- ROVIDED) 235
- 7.7.3 GRS/GMU Testing 243
- 7.8 GDL 69 XM Data Link 244
- 7.8.2 GDL 69 Testing 245
- 7.9 GDL 59 Datalink 245
- 7.9.2 GDL 59 Test 246
- 7.10 GSR 56 247
- 7.10.1 GSR 56 Testing 248
- GSR 56 Standalone Option 249
- GSA 81 Servo 250
- 7.11.2 GSA 81 Testing 251
- 8.1 Software Verification 253
- 8.2.1 GPS Failure Test 255
- 8.2.2 GIA Failure Test 256
- 8.2.3 Display Failure Test 258
- 8.3 GFC 700 Ground Checkout 262
- 8.3.1 Pre-Flight Test 262
- 8.3.2 AFCS Switch Checks 263
- 8.4 Maintenance Records 265
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